Honda XR80 Manual

Honda XR80 Manual

Honda XR80 Manual: This manual is for the 1992 – 2003  XR 80R model Honda. It covers complete maintenance, service, and repair.

The Honda XR80 Repair Manuals have been specifically designed for the do-it-yourself-er, the backyard mechanic and also the experienced professional.

Every Honda XR80 Manual contains hundreds of original photographs and illustrations obtained from the Honda Factory and come complete with dis-assembly and re-assembly of the motorcycles covered.

This item is an absolute must buy. Do your kids a big favor and buy a copy for them to have in your garage today.

Honda XR80 Manual

This Honda XR80 Manual is 272 Pages:

Chapter 1 / XR80 General Information
Manual organization / Warnings, cautions and notes / Safety / Serial numbers and information labels / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

Chapter 2 /  XR80 Troubleshooting
Starting the engine / Engine will not start / Poor engine performance / Fuel system / Engine / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Kickstarter / Drive train noise / Electrical testing / Handling / Brakes

Chapter 3 /  XR80 Lubrication, Maintenance and Tune-up
Pre-ride inspection / Maintenance and service intervals / Fuel requirements / Tune-up / Air filter / Crankcase breather / Air box drain / Engine oil / Engine oil strainer screen / Engine compression check / Ignition timing / Spark plug / Valve clearance / Cam chain tension adjustment / Carburetor / Exhaust system / Control cable inspection and lubrication / Throttle cable adjustment / Clutch lever adjustment / Brakes / Drive chain and sprockets / Tires and wheels / Wheel bearings / Steering / Rear shock absorber / Rear swing arm and linkage / Sidestand / Front fork oil change / Fasteners / Engine break-in /Specifications

Chapter 4 and 5 /  XR80 Engine
Exhaust system / Cylinder head cover / Camshaft / Cam chain / Cylinder head / Valves and valve components / Cylinder and chain tensioner / Piston and piston rings / Cylinder stud replacement / Engine removal installation / Crankcase / Crankcase seal and bearing replacement / Crankshaft / Kickstarter /Specifications

Chapter 6 /  XR80 Clutch, Oil Pump, Primary Drive Gear and External Shift Mechanism
Right crankcase cover / Clutch release mechanism / Clutch / Oil pump / Primary drive gear assembly / External shift mechanism / Clutch cable replacement /Specifications

Chapter 7 /  XR80 Transmission and Shift Mechanism
Transmission operation / Service notes / Mainshaft / Countershaft / Transmission inspection / Internal shift mechanism /Specifications

Chapter 8 /  XR80 Fuel System
Fuel tank / Fuel valve / Air box / Carburetor and intake tube / Carburetor service / Float level adjustment / Carburetor adjustments / Crankcase breather system / Throttle cable /Specifications

Chapter 9 /  XR80 Electrical System
CDI precautions / Left crankcase cover / Flywheel / Exciter coil and ignition pulse generator stator plate assembly / Ignition coil / Ignition control module ICM / Ignition switch / Engine stop switch / Ignition system testing / Ignition timing / Wiring diagrams /Specifications

Chapter 10 /  XR80 Wheels, Tires and Drive Chain
Front wheel / Rear wheel / Front and rear hubs / Wheel service / Drive chain / Sprocket replacement / Tire changing /Specifications

Chapter 11 /  XR80 Front Suspension and Steering
Handlebar / Handlebar grip / Steering head / Steering play check and adjustment / Steering head bearing races / Front fork / Fork service /Specifications

Chapter 12 /  XR80 Rear Suspension
Rear Suspension / Shock absorber / Shock linkage / Rear swing arm /Specifications

Chapter 13 /  XR80 Brakes
Front and rear brake / Front brake cable / Rear brake pedal and rod /Specifications

Chapter 14 /  XR80 Body
Seat / Side covers / Fuel tank shrouds / Number plate / Front fender / Rear fender / Skid plate / Sidestand / Footpegs and mounting brackets / Hand guards /Specifications

Honda XR80 Service Manual Index

Includes Honda XR80 Manual Color Wiring Diagrams

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