Honda XR 600 Manual

Honda XR 600 Manual

Honda XR 600 Manual: This manual is for the 1991 – 2000  XR 600R and the 1993 – 2007 XR 650L models. It covers maintenance, service, and repair.

The Honda XR 600 Repair Manuals are specifically written for the do-it-yourself-er, the shade tree mechanic as well as the experienced professional.

Every Honda XR 600 Manual contains hundreds of original photographs and illustrations obtained from the Honda Factory and come complete with dis-assembly and re-assembly of the motorcycles covered.

This item is a must have. Do yourself a favor and buy a copy for your garage today.

Honda XR 600 Manual

Honda XR 600 Manual is 336 Pages:

Chapter One / XR 600 General Information

Chapter Two / XR 600 Troubleshooting

Chapter Three / XR 600 Lubrication, Maintenance and Tune-Up
Pre-ride inspection / Engine oil / Oil line strainer / Oil strainer screen / Air filter / Control cable inspection and lubrication / Clutch lever adjustment / Drive chain / Wheel bearing inspection / Emission control system (XR650L) / Spark plug / Valve clearance adjustment / Starter decompression lever adjustment (XR600R) / Compression test / Tune up

Chapter Four / XR 600 Engine Top End
Cylinder head cover and camshaft / Camshaft chain tensioner / Cylinder head / Valves and components / Cylinder / Piston, pin and rings

Chapter Five / XR 600 Engine Lower End
Engine removal-installation / Starter gear assembly / Flywheel and starter clutch / Kickstarter / Oil pump / Oil lines / Oil strainer screen / Primary drive gear / Camshaft chain and guides / Crankcase and crankshaft / Break-in

Chapter Six / XR 600 Clutch and External Shift Mechanism
Clutch cable / Right crankcase cover / Clutch release lever / External shift mechanism

Chapter Seven / XR 600 Transmission and Internal Shift Mechanism
Internal shift mechanism

Chapter Eight and Chapter Nine/ XR 600 Fuel, Emmision Control and Exhaust Systems
Carburetor / Adjustments / Throttle cable / Choke cable / Fuel tank / Fuel valve / Crankcase breather system / Evaporative emission control system / Pulse seondary air injection system / Air box

Chapter Ten and Chapter Eleven/ XR 600 Electrical System
Charging system / Alternator / Voltage regulator-rectifier / Ignition system / Ignition control module / Pulse generator / Ignition coil / Starting system / Starter / Starter relay / Clutch diode / Lighting system / Switches / Instrument cluster / Horn / Fuses

Chapter Twelve / XR 600 Wheels, Tires and Drive Chain
Front and rear wheel / Front and rear hubs / Wheel service / Drive chain / Sprockets / Tires / Wheel balance

Chapter Thirteen / XR 600 Front Suspension and Steering
Handlebar / Handlebar grips / Front fork / Steering head / Steering play check and adjustment / Steering head bearing races

Chapter Fourteen / XR 600 Rear Suspension
Shock absorber / Shock linkage / Swing arm

Chapter Fifteen / XR 600 Brakes
Brake fluid / Brake service / Front and rear brake pads / Front and rear brake caliper / Front and rear brake master cylinder / Brake hose replacement / Brake disc / Brake pedal / Brake system draining / Brake bleeding

Chapter Sixteen / XR 600 Body
Left side cover / Right side cover / Seat / Left hand guard / Right hand guard / Front fender / Rear fender / Air shroud (XR650L) / Frame guard / Sidestand

TheHonda XR 600 Manual Includes Full Color Wiring Diagrams

XR 600 Models covered:
1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 XR600R XR600 R XR 600 R
1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 XR650L XR650 XR 650 L

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