Honda CBR 600 RR Service Manual

Honda CBR 600 RR Service Manual

Honda CBR 600 RR Service Manual: This manual is for the 2003 – 2006  CBR 600 RR Model Honda Motorcycle. It covers in detail the complete maintenance schedules, service details, and repair instructions.

The CBR 600 RR Service Repair Manuals have been specifically designed by Honda engineers for the do-it-yourself-er, geared towards the backyard mechanic and also the experienced professional.

Every Honda CBR 600 RR Service Manual contains hundreds of pages of original photographs and illustrations obtained direct off of the Honda Factory Service Line and will come complete with 100% dis-assembly and re-assembly of the Honda motorcycle.

This item is an absolute must buy for home and garage. Do yourself a great favor and buy a copy so you can learn how to take of your new motorcycle.

Honda CBR 600 RR Service Manual

This Honda CBR 600 RR Service Manual is 526 pages:

CHAPTER ONE / CBR 600 GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

CHAPTER TWO / CBR 600 TROUBLESHOOTING
Starting the engine / Engine will not start / Engine performance / Engine removal and installation / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Fuel system / Electrical testing / Lighting system / Charging system / Ignition system / Starting system / Front suspension and steering / Brake system / Specifications

CHAPTER THREE / CBR 600 LUBRICATION, MAINTENANCE AND TUNE-UP
Air filter / Compression test / Spark plugs / Ignition timing / Valve clearance / EFI starter valve synchronization / Idle speed adjustment / Engine oil and filter / Sidestand and ignition cutoff switch / Speciofications

CHAPTER FOUR / CBR 600 ENGINE TOP END AND EXHAUST SYSTEM
Cylinder head / Camshafts / Camshaft chain tensioner / Camshaft chain, timing sprocket and chain guides / Valve lifters and shims / Valves and components / Speciofications

CHAPTER FIVE / CBR 600 ENGINE LOWER END
Removal installation / Oil pan, oil strainer and pressure relief valve / Oil pump / Oil cooler / Crankcase / Piston and connecting rod assembly / Crankshaft / Break-in procedure / Speciofications

CHAPTER SIX / CBR 600 CLUTCH, STARTER CLUTCH AND EXTERNAL SHIFT MECHANISM
Right crankcase cover / Clutch / Starter clutch and reduction gear assembly / External shift mechanism / Speciofications

CHAPTER SEVEN / CBR 600 TRANSMISSION AND INTERNAL GEARSHIFT MECHANISM
Transmission and internal shift mechanism / Transmission inspection / Internal shift mechanism inspection / Speciofications

CHAPTER EIGHT / CBR 600 FUEL INJECTION AND EMISSION CONTROL SYSTEMS
Fuel pressure test / Fuel flow test / Fuel tank cover / Fuel tank / Fuel pump / Air filter housing / Secondary fuel injection / Throttle body primary fuel injection / Fuel injectors (primary fuel injection) / Fast idle hot wax unit / idle air control IAC and thermal valve / Starter valves / Fuel cut relay / Map sensor / Intake air temperature IAT sensor / Camshaft position CMP sensor / Throttle position TP sensor / Bank angle sensor / Engine stop relay / Engine control module ECM / Throttle cable / Emission control system labels / Secondary air supply system / Evaporative emission control system / Oxygen sensor / Malfunction indicator lamp MIL / Speciofications

CHAPTER NINE / CBR 600 ELECTRICAL SYSTEM
Fuel system precautions / Fuel pressure test / Fuel flow test / Fuel tank cover / Fuel tank / Fuel pump / Air filter housing / Secondary fuel injection / Throttle body (primary fuel injection) / Fuel injectors (primary fuel injection) / Fast idle hot wax unit (2003-2004 models) / Idle air control (IAC) and thermal valve (2005-2006 models) / Starter valves / Fuel cut relay / Map sensor / Intake air temperature (IAT) sensor / Camshaft position (CMP) sensor / Throttle position (TP) sensor / Bank angle sensor / Engine stop relay / Engine control module (ECM) / Throttle cable replacement / Emission control system labels / Secondary air supply system / Evaporative emission control system / Oxygen sensor(s) (California models) / Malfunction indicator lamp (MIL) / Specifications

CHAPTER TEN / CBR 600 COOLING SYSTEM
Coolant reserve tank and bracket / Radiator / Cooling fan / Thermostat / Thermostat housing / Cylinder block coolant joint / Water pump / Speciofications

CHAPTER ELEVEN / CBR 600 WHEELS, TIRES AND DRIVE CHAIN
Motorcycle stands / Front wheel / Rear wheel / Rear coupling and rear sprocket / Front and rear hubs / Wheel runout and balance / Tires / Drive chain / Specifications

CHAPTER TWELVE / CBR 600 FRONT SUSPENSION AND STEERING
Handlebar / Front fork / Steering head and stem / Steering bearing preload / Steering head bearing races / Speciofications

CHAPTER THIRTEEN / CBR600 REAR SUSPENSION
Suspension linkage / Shock absorber / Swing arm / Speciofications

CHAPTER FOURTEEN / CBR 600 BRAKE SYSTEM
Brake pads / Front and rear brake caliper / Front and rear master cylinder / Brake hose / Brake disc / Rear brake pedal / Brake bleeding / Speciofications

CHAPTER FIFTEEN / CBR 600 BODY PANELS
Body panel fasteners / Riders seat / Pillon seat / Side covers and rear cowl / Lower cowl / Air duct covers / Side fairing panel / Mirrors / Windscreen / Front fairing and air ducts / Front fender / Upper rear fender / Rear fender / Rear frame rail / Battery tray / Speciofications

COLOR WIRING DIAGRAMS Inlcuded with the Honda CBR 600 Service Manual

Models covered: 2003 2004 2005 2006 HONDA CBR600RR CBR 600RR 600 RR

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