Category Archives: Honda Service Manuals

Honda XR400 Manual

Honda XR400 Manual

Honda XR400 Manual: This manual is for the 1996 – 2004  XR400R Model Honda Motorcycle. It covers in detail the complete maintenance schedules, service details, and repair instructions.

The Honda XR400 Manuals have been specifically designed by Honda engineers for the do-it-yourself-er, geared towards the backyard mechanic and also the experienced professional.

Every Honda XR400 Manual contains hundreds of pages of original photographs and illustrations obtained direct off of the Honda Factory Service Line and will come complete with 100% dis-assembly and re-assembly of the Honda motorcycle.

This item is an absolute must buy for the home garage. Do yourself a huge favor and buy a copy now. This way you can learn how to take of your new motorcycle.

Honda XR400 Manual

This Honda XR400 Service Manual is 352 Pages:

CHAPTER ONE / XR400 GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Special tools / Basic service methods / Storage

CHAPTER TWO / XR400 TROUBLESHOOTING
Operating requirements / Starting the engine / Starting difficulties / Engine performance / Top end components / Preignition / Detonation / Engine noises / Engine leak down test / Fuel system / Test equipment / Ignition system / AC lighting system troubleshooting / Clutch / External shift mechanism and transmission / Kickstarter / Drive train noise / Front suspension and steering / Rear suspension / Frame noise / Brakes

CHAPTER THREE / XR400 LUBRICATION, MAINTENANCE AND TUNE-UP
Service intervals / Torque specifications / Tune-up / Pre-ride inspection / Engine lubrication / Air filter / Spark plug / Engine compression check / Valve adjustment / Decompressor cable adjustment / Carburetor / Crankcase breather / Ignition timing / Control cable lubrication / Throttle cable adjustment / Clutch cable adjustment / Brakes / Drive chain and sprockets / Sidestand / Headlight aim / Tires and wheels / Wheel bearings / Steering / Front fork / Rear shock absorber / Rear swing arm and linkage / Spark arrestor cleaning / Nuts, bolts and other fasteners

CHAPTER FOUR / XR400 ENGINE TOP END
Engine operating principles / Exhaust system / Cylinder head cover / Camshaft and cam chain tensioner / Cylinder head / Valves and valve components / Cylinder / Piston and piston rings / Engine break-in

CHAPTER FIVE / XR400 ENGINE LOWER END
Engine / Cam chain, drive sprocket and tensioner guides / Crankcase and crankshaft / Engine break-in

CHAPTER SIX / XR400 CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch cover and clutch release arm / Right crankcase cover / Clutch / Oil pump drive gear and primary drive gear / Oil pump / Kickstarter and idle gear / External shift mechanism / Clutch cable replacement

CHAPTER SEVEN / XR400 TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission troubleshooting / Transmission / Transmission overhaul / Transmission inspection / Internal shift mechanism

CHAPTER EIGHT / XR400 FUEL AND EMISSION CONTROL SYSTEMS
Carburetor / Float level adjustment / Pilot screw adjustment / Carburetor rejetting / Fuel tank / Fuel shutoff valve / Throttle cable replacement / Air box / Emission control

CHAPTER NINE / XR400 ELECTRICAL SYSTEM
Component testing / AC lighting system testing / AC regulator / Left crankcase cover and stator coil / Flywheel / Ignition system testing / Ignition system component replacement / Ignition timing / Headlight / Taillight / Engine stop switch / Wiring diagram
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+CHAPTER TEN / XR400 WHEELS, TIRES AND DRIVE CHAIN
Front wheel / Rear wheel / Front and rear hubs / Wheel service / Tire changing / Drive chain / Sprocket replacement

CHAPTER ELEVEN / XR400 FRONT SUSPENSION AND STEERING
Handlebar / Steering head / Front fork / Front fork service / Front fork adjustment

CHAPTER TWELVE / XR400 REAR SUSPENSION
Rear suspension / Shock absorber / Shock linkage / Rear swing arm / Rear suspension adjustment

CHAPTER THIRTEEN / XR400 BRAKES
Brake fluid selection / Disc brake / Front brake replacement / Front brake caliper / Front master cylinder / Rear brake pad replacement / Rear brake caliper / Rear master cylinder / Brake hose replacement / Brake disc / Draining brake fluid / Brake bleeding / Rear brake pedal

CHAPTER FOURTEEN / XR400 OIL COOLER AND HOSES
Oil cooler / Oil cooler outlet hose / Oil pump outlet hose / Oil pump inlet hose

CHAPTER FIFTEEN / XR400 BODY
Seat / Side covers / Front visor / Front fender / Rear fender / Engine guard / Right side footpeg / Sidestand / Subframe / Odometer

The Honda XR400 Manual Includes a Full Color WIRING DIAGRAM

Honda XR400 Service Manual Models covered:
1996 1997 1998 1999 2000 2001 2002 2002 2003 2004 XR400R XR 400R 400 R+

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Honda CRF 100 Manual

Honda CRF 100 Manual

Honda CRF 100 Manual: This manual is for the 2004 – 2009  CRF 100F and 2011 – 2013 100F  model Honda motorcycle. It covers in detail the complete maintenance schedules, service details, and repair instructions.

The Honda CRF 100 Repair Manuals have been specifically designed by Honda engineers for the do-it-yourself-er, geared towards the backyard mechanic and also the experienced professional.

Every Honda CRF 100 Manual contains hundreds of pages of original photographs and illustrations obtained direct off of the Honda Factory Service Line and will come complete with 100% dis-assembly and re-assembly of the Honda motorcycle.

This item is an absolute must buy for home and garage. Do your little one a great favor and buy a copy for them so they can learn how to take of their new motorcycle.

Honda CRF 100 Manual

This Honda CRF 100 Manual is 272 Pages:

Chapter 1 / CRF 100 General Information
Manual organization / Warnings, cautions and notes / Safety / Serial numbers and information labels / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

Chapter 2 /  CRF 100 Troubleshooting
Starting the engine / Engine will not start / Poor engine performance / Fuel system / Engine / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Kickstarter / Drive train noise / Electrical testing / Handling / Brakes

Chapter 3 /  CRF 100 Lubrication, Maintenance and Tune-up
Pre-ride inspection / Maintenance and service intervals / Fuel requirements / Tune-up / Air filter / Crankcase breather / Air box drain / Engine oil / Engine oil strainer screen / Engine compression check / Ignition timing / Spark plug / Valve clearance / Cam chain tension adjustment / Carburetor / Exhaust system / Control cable inspection and lubrication / Throttle cable adjustment / Clutch lever adjustment / Brakes / Drive chain and sprockets / Tires and wheels / Wheel bearings / Steering / Rear shock absorber / Rear swing arm and linkage / Sidestand / Front fork oil change / Fasteners / Engine break-in /Specifications

Chapter 4 and 5 /  CRF 100 Engine
Exhaust system / Cylinder head cover / Camshaft / Cam chain / Cylinder head / Valves and valve components / Cylinder and chain tensioner / Piston and piston rings / Cylinder stud replacement / Engine removal installation / Crankcase / Crankcase seal and bearing replacement / Crankshaft / Kickstarter /Specifications

Chapter 6 /  CRF 100 Clutch, Oil Pump, Primary Drive Gear and External Shift Mechanism
Right crankcase cover / Clutch release mechanism / Clutch / Oil pump / Primary drive gear assembly / External shift mechanism / Clutch cable replacement /Specifications

Chapter 7 /  CRF 100 Transmission and Shift Mechanism
Transmission operation / Service notes / Mainshaft / Countershaft / Transmission inspection / Internal shift mechanism /Specifications

Chapter 8 /  CRF 100 Fuel System
Fuel tank / Fuel valve / Air box / Carburetor and intake tube / Carburetor service / Float level adjustment / Carburetor adjustments / Crankcase breather system / Throttle cable /Specifications

Chapter 9 /  CRF 100 Electrical System
CDI precautions / Left crankcase cover / Flywheel / Exciter coil and ignition pulse generator stator plate assembly / Ignition coil / Ignition control module ICM / Ignition switch / Engine stop switch / Ignition system testing / Ignition timing / Wiring diagrams /Specifications

Chapter 10 /  CRF 100 Wheels, Tires and Drive Chain
Front wheel / Rear wheel / Front and rear hubs / Wheel service / Drive chain / Sprocket replacement / Tire changing /Specifications

Chapter 11 /  CRF 100 Front Suspension and Steering
Handlebar / Handlebar grip / Steering head / Steering play check and adjustment / Steering head bearing races / Front fork / Fork service /Specifications

Chapter 12 /  CRF 100 Rear Suspension
Rear Suspension / Shock absorber / Shock linkage / Rear swing arm /Specifications

Chapter 13 /  CRF 100 Brakes
Front and rear brake / Front brake cable / Rear brake pedal and rod /Specifications

Chapter 14 /  CRF 100 Body
Seat / Side covers / Fuel tank shrouds / Number plate / Front fender / Rear fender / Skid plate / Sidestand / Footpegs and mounting brackets / Hand guards /Specifications

Honda CRF 100 Manual Index

Includes Honda CRF 100 Manual Color Wiring Diagrams

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Honda CRF 80 Manual

Honda CRF 80 Manual

Honda CRF 80 Manual: This manual is for the 2004 – 2009 and 2011 – 2013  CRF 80F  model Honda motorcycles. It covers in detail the complete maintenance schedules, service dates, and repair how-to’s.

The Honda CRF 80 Repair Manuals have been specifically designed with the do-it-yourself-er in mind, with either being the the backyard mechanic but also an experienced professional.

Every Honda CRF 80 Manual contains hundreds of original photographs and illustrations obtained from the Honda Factory Service Line and comes complete with dis-assembly and re-assembly of the motorcycle.

This item is an absolute must buy for the garage. Do your kids a big favor and buy a copy for them to learn with.

Honda CRF 80 Manual

This Honda CRF 80 Service Manual is 272 Pages:

Chapter 1 / CRF 80 General Information
Manual organization / Warnings, cautions and notes / Safety / Serial numbers and information labels / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

Chapter 2 /  CRF 80 Troubleshooting
Starting the engine / Engine will not start / Poor engine performance / Fuel system / Engine / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Kickstarter / Drive train noise / Electrical testing / Handling / Brakes

Chapter 3 /  CRF 80 Lubrication, Maintenance and Tune-up
Pre-ride inspection / Maintenance and service intervals / Fuel requirements / Tune-up / Air filter / Crankcase breather / Air box drain / Engine oil / Engine oil strainer screen / Engine compression check / Ignition timing / Spark plug / Valve clearance / Cam chain tension adjustment / Carburetor / Exhaust system / Control cable inspection and lubrication / Throttle cable adjustment / Clutch lever adjustment / Brakes / Drive chain and sprockets / Tires and wheels / Wheel bearings / Steering / Rear shock absorber / Rear swing arm and linkage / Sidestand / Front fork oil change / Fasteners / Engine break-in /Specifications

Chapter 4 and 5 /  CRF 80 Engine
Exhaust system / Cylinder head cover / Camshaft / Cam chain / Cylinder head / Valves and valve components / Cylinder and chain tensioner / Piston and piston rings / Cylinder stud replacement / Engine removal installation / Crankcase / Crankcase seal and bearing replacement / Crankshaft / Kickstarter /Specifications

Chapter 6 /  CRF 80 Clutch, Oil Pump, Primary Drive Gear and External Shift Mechanism
Right crankcase cover / Clutch release mechanism / Clutch / Oil pump / Primary drive gear assembly / External shift mechanism / Clutch cable replacement /Specifications

Chapter 7 /  CRF 80 Transmission and Shift Mechanism
Transmission operation / Service notes / Mainshaft / Countershaft / Transmission inspection / Internal shift mechanism /Specifications

Chapter 8 /  CRF 80 Fuel System
Fuel tank / Fuel valve / Air box / Carburetor and intake tube / Carburetor service / Float level adjustment / Carburetor adjustments / Crankcase breather system / Throttle cable /Specifications

Chapter 9 /  CRF 80 Electrical System
CDI precautions / Left crankcase cover / Flywheel / Exciter coil and ignition pulse generator stator plate assembly / Ignition coil / Ignition control module ICM / Ignition switch / Engine stop switch / Ignition system testing / Ignition timing / Wiring diagrams /Specifications

Chapter 10 /  CRF 80 Wheels, Tires and Drive Chain
Front wheel / Rear wheel / Front and rear hubs / Wheel service / Drive chain / Sprocket replacement / Tire changing /Specifications

Chapter 11 /  CRF 80 Front Suspension and Steering
Handlebar / Handlebar grip / Steering head / Steering play check and adjustment / Steering head bearing races / Front fork / Fork service /Specifications

Chapter 12 /  CRF 80 Rear Suspension
Rear Suspension / Shock absorber / Shock linkage / Rear swing arm /Specifications

Chapter 13 /  CRF 80 Brakes
Front and rear brake / Front brake cable / Rear brake pedal and rod /Specifications

Chapter 14 /  CRF 80 Body
Seat / Side covers / Fuel tank shrouds / Number plate / Front fender / Rear fender / Skid plate / Sidestand / Footpegs and mounting brackets / Hand guards /Specifications

Honda CRF 80 Service Manual Index

Includes Honda CRF 100 Manual Color Wiring Diagrams

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Honda XR80 Manual

Honda XR80 Manual

Honda XR80 Manual: This manual is for the 1992 – 2003  XR 80R model Honda. It covers complete maintenance, service, and repair.

The Honda XR80 Repair Manuals have been specifically designed for the do-it-yourself-er, the backyard mechanic and also the experienced professional.

Every Honda XR80 Manual contains hundreds of original photographs and illustrations obtained from the Honda Factory and come complete with dis-assembly and re-assembly of the motorcycles covered.

This item is an absolute must buy. Do your kids a big favor and buy a copy for them to have in your garage today.

Honda XR80 Manual

This Honda XR80 Manual is 272 Pages:

Chapter 1 / XR80 General Information
Manual organization / Warnings, cautions and notes / Safety / Serial numbers and information labels / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

Chapter 2 /  XR80 Troubleshooting
Starting the engine / Engine will not start / Poor engine performance / Fuel system / Engine / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Kickstarter / Drive train noise / Electrical testing / Handling / Brakes

Chapter 3 /  XR80 Lubrication, Maintenance and Tune-up
Pre-ride inspection / Maintenance and service intervals / Fuel requirements / Tune-up / Air filter / Crankcase breather / Air box drain / Engine oil / Engine oil strainer screen / Engine compression check / Ignition timing / Spark plug / Valve clearance / Cam chain tension adjustment / Carburetor / Exhaust system / Control cable inspection and lubrication / Throttle cable adjustment / Clutch lever adjustment / Brakes / Drive chain and sprockets / Tires and wheels / Wheel bearings / Steering / Rear shock absorber / Rear swing arm and linkage / Sidestand / Front fork oil change / Fasteners / Engine break-in /Specifications

Chapter 4 and 5 /  XR80 Engine
Exhaust system / Cylinder head cover / Camshaft / Cam chain / Cylinder head / Valves and valve components / Cylinder and chain tensioner / Piston and piston rings / Cylinder stud replacement / Engine removal installation / Crankcase / Crankcase seal and bearing replacement / Crankshaft / Kickstarter /Specifications

Chapter 6 /  XR80 Clutch, Oil Pump, Primary Drive Gear and External Shift Mechanism
Right crankcase cover / Clutch release mechanism / Clutch / Oil pump / Primary drive gear assembly / External shift mechanism / Clutch cable replacement /Specifications

Chapter 7 /  XR80 Transmission and Shift Mechanism
Transmission operation / Service notes / Mainshaft / Countershaft / Transmission inspection / Internal shift mechanism /Specifications

Chapter 8 /  XR80 Fuel System
Fuel tank / Fuel valve / Air box / Carburetor and intake tube / Carburetor service / Float level adjustment / Carburetor adjustments / Crankcase breather system / Throttle cable /Specifications

Chapter 9 /  XR80 Electrical System
CDI precautions / Left crankcase cover / Flywheel / Exciter coil and ignition pulse generator stator plate assembly / Ignition coil / Ignition control module ICM / Ignition switch / Engine stop switch / Ignition system testing / Ignition timing / Wiring diagrams /Specifications

Chapter 10 /  XR80 Wheels, Tires and Drive Chain
Front wheel / Rear wheel / Front and rear hubs / Wheel service / Drive chain / Sprocket replacement / Tire changing /Specifications

Chapter 11 /  XR80 Front Suspension and Steering
Handlebar / Handlebar grip / Steering head / Steering play check and adjustment / Steering head bearing races / Front fork / Fork service /Specifications

Chapter 12 /  XR80 Rear Suspension
Rear Suspension / Shock absorber / Shock linkage / Rear swing arm /Specifications

Chapter 13 /  XR80 Brakes
Front and rear brake / Front brake cable / Rear brake pedal and rod /Specifications

Chapter 14 /  XR80 Body
Seat / Side covers / Fuel tank shrouds / Number plate / Front fender / Rear fender / Skid plate / Sidestand / Footpegs and mounting brackets / Hand guards /Specifications

Honda XR80 Service Manual Index

Includes Honda XR80 Manual Color Wiring Diagrams

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Honda XR 600 Manual

Honda XR 600 Manual

Honda XR 600 Manual: This manual is for the 1991 – 2000  XR 600R and the 1993 – 2007 XR 650L models. It covers maintenance, service, and repair.

The Honda XR 600 Repair Manuals are specifically written for the do-it-yourself-er, the shade tree mechanic as well as the experienced professional.

Every Honda XR 600 Manual contains hundreds of original photographs and illustrations obtained from the Honda Factory and come complete with dis-assembly and re-assembly of the motorcycles covered.

This item is a must have. Do yourself a favor and buy a copy for your garage today.

Honda XR 600 Manual

Honda XR 600 Manual is 336 Pages:

Chapter One / XR 600 General Information

Chapter Two / XR 600 Troubleshooting

Chapter Three / XR 600 Lubrication, Maintenance and Tune-Up
Pre-ride inspection / Engine oil / Oil line strainer / Oil strainer screen / Air filter / Control cable inspection and lubrication / Clutch lever adjustment / Drive chain / Wheel bearing inspection / Emission control system (XR650L) / Spark plug / Valve clearance adjustment / Starter decompression lever adjustment (XR600R) / Compression test / Tune up

Chapter Four / XR 600 Engine Top End
Cylinder head cover and camshaft / Camshaft chain tensioner / Cylinder head / Valves and components / Cylinder / Piston, pin and rings

Chapter Five / XR 600 Engine Lower End
Engine removal-installation / Starter gear assembly / Flywheel and starter clutch / Kickstarter / Oil pump / Oil lines / Oil strainer screen / Primary drive gear / Camshaft chain and guides / Crankcase and crankshaft / Break-in

Chapter Six / XR 600 Clutch and External Shift Mechanism
Clutch cable / Right crankcase cover / Clutch release lever / External shift mechanism

Chapter Seven / XR 600 Transmission and Internal Shift Mechanism
Internal shift mechanism

Chapter Eight and Chapter Nine/ XR 600 Fuel, Emmision Control and Exhaust Systems
Carburetor / Adjustments / Throttle cable / Choke cable / Fuel tank / Fuel valve / Crankcase breather system / Evaporative emission control system / Pulse seondary air injection system / Air box

Chapter Ten and Chapter Eleven/ XR 600 Electrical System
Charging system / Alternator / Voltage regulator-rectifier / Ignition system / Ignition control module / Pulse generator / Ignition coil / Starting system / Starter / Starter relay / Clutch diode / Lighting system / Switches / Instrument cluster / Horn / Fuses

Chapter Twelve / XR 600 Wheels, Tires and Drive Chain
Front and rear wheel / Front and rear hubs / Wheel service / Drive chain / Sprockets / Tires / Wheel balance

Chapter Thirteen / XR 600 Front Suspension and Steering
Handlebar / Handlebar grips / Front fork / Steering head / Steering play check and adjustment / Steering head bearing races

Chapter Fourteen / XR 600 Rear Suspension
Shock absorber / Shock linkage / Swing arm

Chapter Fifteen / XR 600 Brakes
Brake fluid / Brake service / Front and rear brake pads / Front and rear brake caliper / Front and rear brake master cylinder / Brake hose replacement / Brake disc / Brake pedal / Brake system draining / Brake bleeding

Chapter Sixteen / XR 600 Body
Left side cover / Right side cover / Seat / Left hand guard / Right hand guard / Front fender / Rear fender / Air shroud (XR650L) / Frame guard / Sidestand

TheHonda XR 600 Manual Includes Full Color Wiring Diagrams

XR 600 Models covered:
1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 XR600R XR600 R XR 600 R
1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 XR650L XR650 XR 650 L

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Honda XR100 Service Manual

Honda XR100 Service Manual

Honda XR100 Service Manual: This manual is for the 1992 – 2003  XR100R model Honda motorcycle. It covers in detail the complete maintenance schedules, service details, and repair instructions.

The Honda XR100 Service Repair Manuals have been specifically designed by Honda engineers for the do-it-yourself-er, geared towards the backyard mechanic and also the experienced professional.

Every Honda XR100 Service Manual contains hundreds of pages of original photographs and illustrations obtained direct off of the Honda Factory Service Line and will come complete with 100% dis-assembly and re-assembly of the Honda motorcycle.

This item is an absolute must buy for home and garage. Do your little one a great favor and buy a copy for them so they can learn how to take of their new motorcycle.

Honda XR100 Service Manual

This Honda XR100 Service Manual is 272 Pages:

Chapter 1 / XR 100 General Information
Manual organization / Warnings, cautions and notes / Safety / Serial numbers and information labels / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

Chapter 2 /  XR 100 Troubleshooting
Starting the engine / Engine will not start / Poor engine performance / Fuel system / Engine / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Kickstarter / Drive train noise / Electrical testing / Handling / Brakes

Chapter 3 /  XR 100 Lubrication, Maintenance and Tune-up
Pre-ride inspection / Maintenance and service intervals / Fuel requirements / Tune-up / Air filter / Crankcase breather / Air box drain / Engine oil / Engine oil strainer screen / Engine compression check / Ignition timing / Spark plug / Valve clearance / Cam chain tension adjustment / Carburetor / Exhaust system / Control cable inspection and lubrication / Throttle cable adjustment / Clutch lever adjustment / Brakes / Drive chain and sprockets / Tires and wheels / Wheel bearings / Steering / Rear shock absorber / Rear swing arm and linkage / Sidestand / Front fork oil change / Fasteners / Engine break-in /Specifications

Chapter 4 and 5 /  XR 100 Engine
Exhaust system / Cylinder head cover / Camshaft / Cam chain / Cylinder head / Valves and valve components / Cylinder and chain tensioner / Piston and piston rings / Cylinder stud replacement / Engine removal installation / Crankcase / Crankcase seal and bearing replacement / Crankshaft / Kickstarter /Specifications

Chapter 6 / XR 100 Clutch, Oil Pump, Primary Drive Gear and External Shift Mechanism
Right crankcase cover / Clutch release mechanism / Clutch / Oil pump / Primary drive gear assembly / External shift mechanism / Clutch cable replacement /Specifications

Chapter 7 /  XR 100 Transmission and Shift Mechanism
Transmission operation / Service notes / Mainshaft / Countershaft / Transmission inspection / Internal shift mechanism /Specifications

Chapter 8 /  XR 100 Fuel System
Fuel tank / Fuel valve / Air box / Carburetor and intake tube / Carburetor service / Float level adjustment / Carburetor adjustments / Crankcase breather system / Throttle cable /Specifications

Chapter 9 /  XR 100 Electrical System
CDI precautions / Left crankcase cover / Flywheel / Exciter coil and ignition pulse generator stator plate assembly / Ignition coil / Ignition control module ICM / Ignition switch / Engine stop switch / Ignition system testing / Ignition timing / Wiring diagrams /Specifications

Chapter 10 /  XR 100 Wheels, Tires and Drive Chain
Front wheel / Rear wheel / Front and rear hubs / Wheel service / Drive chain / Sprocket replacement / Tire changing /Specifications

Chapter 11 /  XR 100 Front Suspension and Steering
Handlebar / Handlebar grip / Steering head / Steering play check and adjustment / Steering head bearing races / Front fork / Fork service /Specifications

Chapter 12 /  XR 100 Rear Suspension
Rear Suspension / Shock absorber / Shock linkage / Rear swing arm /Specifications

Chapter 13 /  XR 100 Brakes
Front and rear brake / Front brake cable / Rear brake pedal and rod /Specifications

Chapter 14 /  XR 100 Body
Seat / Side covers / Fuel tank shrouds / Number plate / Front fender / Rear fender / Skid plate / Sidestand / Footpegs and mounting brackets / Hand guards /Specifications

The Honda XR100 Sevice Manual has a Complete Index

The Honda XR100 Service Manual includes the Full Color Wiring Diagrams

 

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