Honda XR100 Service Manual: This manual is for the 1992 – 2003 XR100R model Honda motorcycle. It covers in detail the complete maintenance schedules, service details, and repair instructions.
The Honda XR100 Service Repair Manuals have been specifically designed by Honda engineers for the do-it-yourself-er, geared towards the backyard mechanic and also the experienced professional.
Every Honda XR100 Service Manual contains hundreds of pages of original photographs and illustrations obtained direct off of the Honda Factory Service Line and will come complete with 100% dis-assembly and re-assembly of the Honda motorcycle.
This item is an absolute must buy for home and garage. Do your little one a great favor and buy a copy for them so they can learn how to take of their new motorcycle.
This Honda XR100 Service Manual is 272 Pages:
Chapter 1 / XR 100 General Information
Manual organization / Warnings, cautions and notes / Safety / Serial numbers and information labels / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications
Chapter 2 / XR 100 Troubleshooting
Starting the engine / Engine will not start / Poor engine performance / Fuel system / Engine / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Kickstarter / Drive train noise / Electrical testing / Handling / Brakes
Chapter 3 / XR 100 Lubrication, Maintenance and Tune-up
Pre-ride inspection / Maintenance and service intervals / Fuel requirements / Tune-up / Air filter / Crankcase breather / Air box drain / Engine oil / Engine oil strainer screen / Engine compression check / Ignition timing / Spark plug / Valve clearance / Cam chain tension adjustment / Carburetor / Exhaust system / Control cable inspection and lubrication / Throttle cable adjustment / Clutch lever adjustment / Brakes / Drive chain and sprockets / Tires and wheels / Wheel bearings / Steering / Rear shock absorber / Rear swing arm and linkage / Sidestand / Front fork oil change / Fasteners / Engine break-in /Specifications
Chapter 4 and 5 / XR 100 Engine
Exhaust system / Cylinder head cover / Camshaft / Cam chain / Cylinder head / Valves and valve components / Cylinder and chain tensioner / Piston and piston rings / Cylinder stud replacement / Engine removal installation / Crankcase / Crankcase seal and bearing replacement / Crankshaft / Kickstarter /Specifications
Chapter 6 / XR 100 Clutch, Oil Pump, Primary Drive Gear and External Shift Mechanism
Right crankcase cover / Clutch release mechanism / Clutch / Oil pump / Primary drive gear assembly / External shift mechanism / Clutch cable replacement /Specifications
Chapter 7 / XR 100 Transmission and Shift Mechanism
Transmission operation / Service notes / Mainshaft / Countershaft / Transmission inspection / Internal shift mechanism /Specifications
Chapter 8 / XR 100 Fuel System
Fuel tank / Fuel valve / Air box / Carburetor and intake tube / Carburetor service / Float level adjustment / Carburetor adjustments / Crankcase breather system / Throttle cable /Specifications
Chapter 9 / XR 100 Electrical System
CDI precautions / Left crankcase cover / Flywheel / Exciter coil and ignition pulse generator stator plate assembly / Ignition coil / Ignition control module ICM / Ignition switch / Engine stop switch / Ignition system testing / Ignition timing / Wiring diagrams /Specifications
Chapter 10 / XR 100 Wheels, Tires and Drive Chain
Front wheel / Rear wheel / Front and rear hubs / Wheel service / Drive chain / Sprocket replacement / Tire changing /Specifications
Chapter 11 / XR 100 Front Suspension and Steering
Handlebar / Handlebar grip / Steering head / Steering play check and adjustment / Steering head bearing races / Front fork / Fork service /Specifications
Chapter 12 / XR 100 Rear Suspension
Rear Suspension / Shock absorber / Shock linkage / Rear swing arm /Specifications
Chapter 13 / XR 100 Brakes
Front and rear brake / Front brake cable / Rear brake pedal and rod /Specifications
Chapter 14 / XR 100 Body
Seat / Side covers / Fuel tank shrouds / Number plate / Front fender / Rear fender / Skid plate / Sidestand / Footpegs and mounting brackets / Hand guards /Specifications
The Honda XR100 Sevice Manual has a Complete Index
The Honda XR100 Service Manual includes the Full Color Wiring Diagrams